HYPAC Water cum Smoke Tube Boiler

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MOQ : 1 Piece

HYPAC Water cum Smoke Tube Boiler Specification

Output
Saturated Steam

Condition
New

Style
Horizontal Package Boiler

Temperature
Up to 204C (Saturated Steam)

Life Span
15-20 years with proper maintenance

Capacity
1000 kg/hr to 10000 kg/hr (F&A 100C)

Voltage
380-440 V (For auxiliary electrical components)

Pressure
Up to 17.5 kg/cm2 (G)

Fuel Consumption
Depends on capacity and fuel type, typically 120-1000 kg/hr

Heat Efficiency
Up to 78% (varies with design and operation)

Fuel Type
Coal, Oil, Gas, Biomass

Material
Mild Steel / Alloy Steel

Part Type
Water cum Smoke Tube Boiler

Dimension (L*W*H)
4200 mm x 1900 mm x 2400 mm (approx., varies by model)

Function
Generating steam by heating water using fuels

HYPAC Water cum Smoke Tube Boiler Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Month

Delivery Time
7 Days

About HYPAC Water cum Smoke Tube Boiler

The CBL HYPAC is the most proficient and economical solid-fuel fired packaged boiler available to process industries. Its unique design combines a large smoke tube section with superior water holding capacity and a large water-steam interface area - delivering 98% dry steam quality consistently.

SEACPL recommends HYPAC for plants with access to coal, biomass, or multi-fuel supply where reliable, high-efficiency steam is required with a compact, manageable footprint.

Key Design Features

Large smoke tube section with high water holding capacity - ensures 98% steam dryness
Large water-steam interface area - critical for meeting surge loads without pressure drop
Increased furnace height - enhances combustion efficiency and reduces unburnt losses
Longer furnace residence time - improves fuel burn-out, especially for variable quality fuels
Multi-fuel compatibility- operates across a wide range of solid fuels without modification
Easy to operate - straightforward controls suitable for plant operators
Low operational cost- high thermal efficiency reduces fuel consumption per unit of steam
Environment friendly- designed within statutory emission norms

Ideal Applications

Textile industries - where coal or biomass is the primary fuel
Rice mills and agro-processing - where rice husk is abundantly available
Chemical and pharmaceutical plants - requiring reliable solid-fuel steam
Food processing - where biomass or coal supply is established
Paper, board, and packaging industries

Why SEACPL Recommends HYPAC

The HYPAC is SEACPL's primary recommendation for plants switching from oil/gas to solid fuel, or for greenfield plants in areas where biomass or coal is economically available. The 98% steam dryness is a critical specification for textile and pharmaceutical customers where wet steam causes process quality problems.

Robust Construction and Longevity

Built from high-grade mild and alloy steel, the HYPAC Water cum Smoke Tube Boiler ensures durability and reliable performance. Its innovative design facilitates a long operational life, typically 15-20 years when properly maintained, making it a valuable asset for industries requiring consistent steam generation.

Versatile Fuel Compatibility

This boiler accommodates a range of fuels including coal, oil, gas, and biomass, offering flexibility based on fuel availability and cost-effectiveness. Its adaptable combustion system ensures optimal performance across different fuel types, making it ideal for businesses seeking resilience against fluctuating energy markets.

Enhanced Efficiency and Capacity

Delivering saturated steam at temperatures up to 204C and pressures up to 17.5 kg/cm2 (G), the HYPAC boiler boasts heat efficiencies up to 78%. With a capacity ranging from 1000 to 10,000 kg/hr, it fits diverse operational requirements, ensuring efficient steam supply for various industrial processes.

FAQ's of HYPAC Water cum Smoke Tube Boiler:

Q: How does the HYPAC Water cum Smoke Tube Boiler generate steam?

A: The HYPAC boiler generates steam by circulating water inside its tubes, which are heated externally by burning fuels such as coal, oil, gas, or biomass. The heat from the combustion process converts the water into saturated steam, which can be utilized for a range of industrial applications.

Q: What benefits does the horizontal package design offer?

A: The horizontal package design ensures efficient heat transfer, easy installation, and minimal space requirements. Its compactness facilitates convenient integration into facilities with limited floor area, while simplifying maintenance and reducing downtime.

Q: When should routine maintenance be performed on this boiler?

A: Routine maintenance should be conducted as per the manufacturer's guidelines, typically involving regular inspections, cleaning, and servicing at monthly, quarterly, and annual intervals. Proper maintenance helps extend the boiler's lifespan to 15-20 years and sustains optimal performance.

Q: Where is the HYPAC Water cum Smoke Tube Boiler commonly used?

A: This boiler is widely used in industries such as textile, chemical, food processing, and paper manufacturing across India. Its versatility in fuel compatibility and robust steam output makes it suitable for operations requiring reliable and continuous steam supply.

Q: What is the process for selecting the correct fuel for this boiler?

A: Fuel selection depends on factors like availability, cost, and environmental regulations. Since the HYPAC boiler supports coal, oil, gas, and biomass, users can choose the most economical and accessible fuel type, optimizing operational costs and boiler efficiency.

Q: How does fuel consumption vary with capacity and fuel type?

A: Fuel consumption typically ranges from 120 to 1000 kg/hr, depending on the boiler's steam output capacity and the calorific value of the chosen fuel. Higher capacities and lower calorific values will increase consumption, so precise calculation ensures cost-effective operation.

Q: What are the main advantages of using the HYPAC boiler for steam generation?

A: Key advantages include high thermal efficiency (up to 78%), versatile fuel compatibility, robust construction, long operational life, and easy maintenance. These factors combine to provide reliable, cost-effective steam generation tailored to diverse industrial needs.

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