Dye Heat Recovery System

Dye Heat Recovery System - Recovering Wasted Heat from Textile Processes


In textile dyeing and processing plants, large volumes of hot effluent are discharged at temperatures between 60C and 90C - carrying significant thermal energy that is typically wasted.

SEACPL designs and supplies dye heat recovery systems that capture this waste heat from dye liquor and effluent streams and transfer it to incoming cold water - reducing the energy required for heating in the next batch cycle.

The Business Case


  • Fuel savings of 15-30% in dye house heating - depending on current recovery and batch
  • profile
  • Reduced steam demand from boilers - freeing capacity for other process requirements
  • Lower cooling water consumption - as hot effluent is cooled by the heat exchanger before
  • disposal
  • Faster batch turnaround - incoming water pre-heated, reducing time to process temperature
  • Reduced environmental load - cooler effluent discharged to ETP

Industries


Primarily designed for the textile industry - yarn dyeing, fabric processing, garment washing, and finishing operations. Also applicable in laundry, food processing, and other batch heating industries.

System Design


SEACPL assesses the full dye house energy circuit before designing the recovery system including batch temperature profiles, flow rates, available space, and integration with existing heating systems. We size the heat exchanger and piping to maximise recovery without affecting process quality or batch timing.

High Pressure Condensate Recovery System

MOQ : 1 Unit

  • Capacity
  • Up to 10,000 kg/hr condensate
  • Condition
  • New
  • Dimension (L*W*H)
  • 1200 mm x 800 mm x 1550 mm (approx)
  • Fuel Consumption
  • Reduces boiler fuel consumption by recovering usable condensate heat
  • Fuel Type
  • Other, Compatible with steam heating systems (fuel-independent)
  • Function
  • Collects and returns high-pressure condensate to boiler feed tank for improved boiler efficiency
  • Heat Efficiency
  • Up to 98% recovery of latent heat
  • Life Span
  • 15-20 Years (with proper maintenance)
  • Material
  • Mild Steel / Stainless Steel
  • Output
  • Other, High-pressure hot condensate return
  • Part Type
  • Other, Condensate Recovery System
  • Pressure
  • Other, Up to 18 bar (g) / 260 psi
  • Style
  • Other, Prefabricated Modular Skid Mounted
  • Temperature
  • Up to 180C condensate return capability
  • Voltage
  • 415 V / 3 Phase / 50 Hz

Dye Heat Recovery System

MOQ : 1 Unit

  • Capacity
  • 500 l/hr to 10000 l/hr
  • Condition
  • New
  • Dimension (L*W*H)
  • Customizable (Standard: 1800mm x 800mm x 1200mm)
  • Fuel Consumption
  • Up to 50% savings in fuel usage
  • Fuel Type
  • Other, Electric/Steam
  • Function
  • Recovering and reusing heat energy from dyeing process
  • Heat Efficiency
  • Up to 70%-85%
  • Life Span
  • 12-15 Years
  • Material
  • Stainless Steel
  • Output
  • Other, Thermal Energy Recovery
  • Part Type
  • Other, Heat Exchanger Unit
  • Pressure
  • Other, 4-10 Bar
  • Style
  • Other, Horizontal Compact Design
  • Temperature
  • 40C - 120C
  • Voltage
  • 415V / 50Hz


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